New design STAINLESS STEEL manifold with 99.9% optimized mixture flow. No sharp 90 degree angles
inside gives an open flow straight to the cylinders. Shape of this
manifold is designed the way that never leaves a leftover gas in it when
engine is off witch is different, comparing to other types of GL
manifolds in the market. This part is precisely engineered using a high
tech "Pipe Design" software, TruLaser 5000 tube profiling machine and of
course professionally TIG welded.
NOTE! This is not PLUG AND PLAY SET UP! For proper installation and tuning of this kit, a mechanical skills and knowledge about fuel supply is required. If you don't feel confident enough, I strongly recommend to get help from professional mechanic.
If you are not sure how
to complete your project or have not enough confidence how to do it
right, please DO NOT BUY IT!!! Don't waste yours and my time. I m not
taking returns at all, only if part is defective due to manufacturing
issues or so. No beginners or game
players please. I m working hard to make your old timers be back on the
road. Your cooperation is well appreciated. Thank you for
understanding.
Materials
Stainless Steel
Parts included:
1 x Manifold
1 x Elbow
1 x Gasket
1 x Carburetor S&S Super E REPLICA (pre jetted for the first start). Usually main jet No 076, intermediate No 031
1 x Mesh air cleaner (stainless steel)
Setup
used only a single throttle control cable, but decelerator cable can be
used as well (your choice). Choke cable OEM is good to go.
NOTE!
Installing intake elbows on the manifold use a regular hose clamps
instead stock ones. Stock clamps are with the limiters and might not tie
properly.
INSTALLATION
IMPORTANT!!!
Metal
heat SHROUD must be removed to install this set up (see pictures). Just
keep the studs to mount the engine!!! SHROUD IS FOR HEAT PROTECTION
ONLY ON FACTORY SET UP.
Recommended spark plugs with heat range No 6 by NGK.
Carburetor initial set up before first start! IMPORTANT!
1. Mixture screw - 1 1/4 turns back from closed position.
2. Idle screw - 1/2 turns clockwise from position of screw no longer touches the throttle stop.
3. Accelerator pump screw - 2 full turns back from complete top of the screw.
Video below:
https://www.youtube.com/watch?v=8mDU3MRmm9A&t=47s
1. Remove intake boots, control cables, fuel lines etc.
2.
Remove existing carb setup. Note: Remove carb assembly from left
side of engine. Removal of right front air piston cap will aid in
removal on some models
3. Remove metal heat shroud between radiator and carb (see pictures).
4. Install intake boots onto new manifold making sure rubber boots are in good condition
5. Install new manifold with intake boots back on engine and reinstall flange bolts
6. Attach carburetor to the elbow.
7. Install carburetor with elbow on to manifold. (Filter must be installed first on the carburetor).
8. Connect throttle and choke cables to the carburetor.
9. Get out of the garage and hit the road